Cara mengatur cincin karet pipa bergelombang dinding ganda HDPE

2025-08-19

Dalam proses pemasangan pipa bergelombang dinding ganda HDPE, pemasangan cincin karet yang benar adalah tautan utama untuk memastikan kinerja penyegelan dan pengoperasian sistem pipa yang stabil dalam jangka panjang. Sebagai merek terkenal di industri, produk pipa bergelombang dinding ganda HDPE AD Pipeline memiliki kualitas yang dapat diandalkan, tetapi hanya dengan bekerja sama dengan operasi pemasangan standar, kinerja produk dapat sepenuhnya diberikan. Berikut ini akan memperkenalkan metode pemasangan cincin karet pipa dua dinding HDPE AD secara rinci.

Pertama-tama, pekerjaan persiapan sebelum pemasangan sangat penting. Perlu disiapkan alat yang sesuai, seperti pelumas (yang harus merupakan pelumas khusus yang kompatibel dengan bahan cincin karet, dan dilarang menggunakan minyak, mentega, dan zat lain yang dapat menimbulkan korosi pada karet), kain pembersih, pita pengukur, penanda, dll. Pada saat yang sama, perlu untuk memeriksa dengan cermat apakah ujung soket dan soket pipa masih utuh, dan apakah ada retakan, depresi, gerinda, dan cacat lainnya. Cincin karet juga perlu memeriksa penampilannya untuk memastikan tidak ada kerusakan, tidak ada distorsi, tidak ada fenomena penuaan, dan modelnya cocok dengan spesifikasi pipa.

Selanjutnya adalah langkah-langkah pemasangan spesifik. Langkah pertama adalah membersihkan antarmuka pipa. Gunakan kain pembersih untuk menyeka minyak, tanah, serba-serbi, dll. di bagian dalam soket, bagian luar soket dan alur cincin karet secara menyeluruh untuk memastikan antarmuka tetap bersih dan kering untuk menghindari kotoran yang mempengaruhi efek penyegelan. Langkah kedua adalah mengoleskan pelumas. Oleskan lapisan pelumas khusus secara merata di alur cincin karet soket, lalu masukkan cincin karet ke dalam alur secara merata. Perhatikan arah cincin karet, pastikan bibirnya menghadap ke bagian dalam soket, dan seluruh lingkar benar-benar tertanam dalam alur, dan tidak boleh ada distorsi, inversi, atau prolaps parsial. Anda dapat dengan lembut menekan sepanjang lingkar cincin karet dengan jari Anda agar pas dengan alur. Langkah ketiga adalah mengoleskan pelumas secara merata pada dinding luar ujung soket. Rentang aplikasi harus menutupi seluruh ke dalaman penyisipan. Pada saat yang sama, pelumas harus diterapkan secara merata pada bagian dalam cincin karet soket yang dipasang untuk mengurangi ketahanan gesekan selama penyisipan dan melindungi cincin karet dari kerusakan. Langkah keempat adalah melakukan dok pipa. Sejajarkan ujung soket dengan ujung soket, pertahankan sumbu pipa dalam garis lurus yang sama, dan hindari penyimpangan sudut. Dua orang atau lebih dapat bekerja sama. Satu orang memperbaiki pipa ujung soket, dan orang lain atau lebih secara perlahan dan lancar mendorong ujung soket ke dalam soket. Selama proses push-in, perhatikan untuk mengamati posisi cincin karet untuk memastikan tidak bergeser atau berputar. Ketika ujung soket didorong ke posisi yang telah ditentukan (biasanya akan ada garis tanda ke dalaman penyisipan di soket, dan ujung soket harus mencapai posisi garis tanda), berhenti mendorong. Jika Anda mengalami resistensi yang berlebihan selama proses penyisipan, jangan memaksanya. Hentikan operasi segera dan periksa apakah cincin karet tergeser, apakah pipa sejajar atau ada kotoran. Setelah masalah dihilangkan, operasi akan berlanjut.

perlu diperiksa setelah pemasangan selesai. Amati dengan mata telanjang apakah cincin karet masih dalam alur, apakah posisinya benar, dan apakah itu diekstrusi atau rusak. Pada saat yang sama, Anda dapat dengan lembut menyentuhnya dengan tangan di sepanjang lingkar antarmuka untuk merasakan apakah ada celah yang tidak rata. Untuk pipa berdiameter besar, alat khusus dapat digunakan untuk memeriksa kinerja penyegelan antarmuka bila diperlukan.

Selama proses pemasangan, masih ada beberapa tindakan pencegahan yang perlu diingat. Setelah cincin karet dipasang di alur, cincin itu tidak boleh dikeluarkan dan dipasang kembali sesuka hati, agar tidak merusak cincin karet atau mempengaruhi efek penyegelan. Pemasangan harus dihindari dalam suhu rendah atau lingkungan ekstrim suhu tinggi. Jika konstruksi diperlukan, tindakan perlindungan yang sesuai harus diambil. Selain itu, seluruh proses pemasangan harus benar-benar sesuai dengan instruksi pemasangan produk yang diberikan oleh Pipa AD untuk memastikan bahwa setiap tautan memenuhi persyaratan spesifikasi.

Pemasangan cincin karet yang benar merupakan proses penting dalam konstruksi sambungan pipa bergelombang dinding ganda HDPE, yang berhubungan langsung dengan masa pakai sistem perpipaan. Dengan standarisasi operasi dan mengikuti langkah-langkah dan tindakan pencegahan di atas, kualitas sambungan cincin karet pipa bergelombang dinding ganda HDPE dapat dijamin, dan fondasi yang kuat untuk operasi yang aman dan andal dari seluruh proyek pipa dapat diletakkan.


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